Fully automatic control for ketchup production

Batch process control based on recipe system with specially developed batch production and CIP station

• Production line for Ketchup/tomato sauce - 8000 kg/h
• Production line for mayonnaise - 8000 kg/h
• Production line for creams/sauces based on mayonnaise - 6000 kg/h
• Homogenisation system
• Pasteurisation
• Integrated emulsification system
• System for the preparation of the herbal phase
• Vacuum cooling system
• Starch preparation and pasteurisation
• Emulsification system
• Postmix system
• CIP station
• Flexible reporting system

The control system is based on Siemens components

• 4 x S7-400 from Siemens
• Two hardware servers with virtualisation using Hyper-V technology
• SCADA WinCC Server Client Architecture: Redundancy with 8 x clients
• Visualisation server with MS SQL database server in Hyper-V replication mode

High value added, since all the electrical engineering is from a single source